When you first start out in Motorsports, the essentials are still the same: better Brake Pads, stickier Tires and Seat Time.
For those of you who have had the pleasure of riding in one of my vehicles, you know that I have a reputation. It isn’t for how fast my cars are (because they aren’t) but I have a reputation for “dropping anchor.” I brake hard, and late, because I have confidence in my equipment. I only have such confidence because I have invested the time and research into upgrading my brakes. New brake pads alone aren’t the answer, as there are a few extras to consider when upgrading your brakes!
With us for Break/Fix episode #158 is Wendy Charlier, General Manager for Porterfield Brakes – an industry leader in performance brakes, joining us for a technical chat about “What’s Stopping You?”
Tune in everywhere you stream, download or listen!
Spotlight
Wendy Charlier - General Manager for Porterfield Brakes
Your one-stop shop for racing and performance brakes and parts. Shop our large inventory of Motorsports auto parts today.
Contact: Wendy Charlier at sales@racebrakes.com | (949) 548-4470 | Visit Online!
Notes
- Tell us about Porterfield – Who/When/Where — and explain the “brand name” and company history
- Talk about how brake systems, ABS, etc work in general. Plenty of folks out there that drive/race cars and have no idea how they work.
- Let’s explain braking terminology (scroll down for a comprehensive list)
- Importance of proper/better….
- Brake Fluid – explain dry/wet/boil temps
- Brake Lines
- Brake System (Calipers)
- Brake Rotors: Solid vs Slotted vs Drilled
- Brake Cooling Ducts – Fact or Fiction?
- Pad Compounds – How to pick the right brake pads?
- How to “check your brakes” for wear and also optimal performance
and much, much more!
Transcript
[00:00:00] Hello and welcome to the Gran Touring Motor Sports Podcast Break Fix, where we’re always fixing the break into something motor sports.
When you first start out in Motorsports, the essentials are always the same. Better brake pads, stickier tires, and more seat time. For those of you who have had the pleasure of riding with one of our distinguished GTMs, known as Crutch, who is on in season one, you know that he has a reputation. It isn’t for how fast his cars are because they aren’t, but he has a reputation for dropping anchor.
He breaks hard. He breaks late, and because he has confidence in his equipment, He can do this. He only has such confidence because he has invested the time and research into upgrading his brakes. New brake pads alone aren’t the answer because there are a few extras to consider when you’re upgrading your brakes.
And with us tonight is Wendy Charli, general Manager for Porterfield Breaks an industry leader in performance [00:01:00] breaks. Joining us for a technical chat about what’s stopping you. So welcome to Break Fix, Wendy. Hi. Thanks for having me. So like all good, break fix episodes. We like to start off with an origin story.
So tell us about the who, what, when and where of Porterfield and where does the brand come from in the company history? So back in the late eighties, Andy Porterfield was approached by Frodo Racing. Andy was a very prolific racer for many years, raced from the fifties until 2012, and they had just asked, Hey, we wanna start bringing our paths to America.
Would you be a distributor for. And from there he just kept adding on more lines, formulated his own line, and that’s how we get the Porterfield brand. And then we’re just a distributor for a lot of other trusted companies within the racing industry. So when did Porterfield get started? 1986. Long standing history there.
Almost 40 years in, in the business, so that’s really cool. Yes. So you guys know everything about breaks? [00:02:00] Well, there’s a lot to know. I definitely take the time to do some research to get to know the products, how they kind of interact as the new technology comes out. So there’s always a lot more that can be known.
I try to know as much as I can possibly know. Well, there’s a lot of people that say, especially in the racing world, what breaks what, what good are those? All they do is slow you down. All, all joking aside, there’s a lot of other people. Don’t really understand how the mechanics of brakes work. I press a pedal and the car slows down.
There’s a lot of different things happening in that simple sequence. So let’s talk a little bit about how brake systems work, how ab b s works kind of at a general level to get people up to speed. Yeah, I mean, it, it is, you know, you press the brake pedal, it pushes a pi it into the, in the master cylinder, which pushes the fluid through the brake lines, whether that’s the hard line at the very beginning or towards the caliper.
And then the actual either braided line or the rubber hose pushes that towards the caliper, and then that fluid pushes the piston out, which then pushes the [00:03:00] pad up against the rotor’s surface. Creating the stop and anti lock braking systems. I mean they’ve been around since the eighties. How do those exactly work?
So a b s works by releasing and reapplying or pumping the brakes to a wheel. In heavy braking, there’s a sensor that detects any kind of locking within the brake system or at the wheel. It can help benefit if there’s lockup issues or flats by tires, things like that in racing. But that’s really where like the brake finesse kind of comes into play.
And you know, you would try not to kind of engage your A BS generally speaking in a race car. That’s a very true statement. A lot of people nowadays didn’t drive or didn’t grow up with or don’t drive vehicles that are pre ABS cars. I was fortunate enough to learn on a pre a b, s car, which meant that there was another driving technique that is rarely used anymore in racing known.
Threshold breaking, which yes is the precursor to a b s, knowing how much you could squeeze the pedal or even pump the brakes to get it to not lock up going into a corner. I still enjoy driving [00:04:00] cars without ab b s. Again, I grew up without those nannies. Let’s call them what they are in place, but they are essential nowadays for your everyday cars, especially in bad weather conditions and things like that, where it all happens so quickly, it’s very hard to react.
So that being said, you mentioned breaking is more complicated than just pressing a pedal and something happens. There’s a lot of terminology around breaking. Sometimes people have misconceptions about what these terms mean and so I kind of wanna quickly go through what they are, kind of explain what they’re, maybe do some myth busting here.
So the terms in question are fade. Warping bedding, uneven wear. Boil back, knock back. And then we can even talk a little bit more about how traction control and stability control plays into the breaking system. Yeah, so the fade is basically a loss of frictional resistance due to meeting the limits or the capabilities of the friction materials that you’re using.
The pedal will remain firm, but the more pedal pressure would be. And that’s obviously something you want to [00:05:00] avoid in a race car situation. So you would make sure that the temperature ranges are matching up to what you’re seeing in your car. So it’s very important to keep getting the data while you’re racing as well.
A lot of people forget to gather data, and we’ll talk a little bit more about the heat ranges of pads as we go along, but fade comes from the fact that you’ve basically super heated the pad and it can no longer create any grip on the rotor, right? Correct. So what about warping? That one comes up a lot.
Is warping a real thing? Can you really warp a rotor? I think the misconception is that when people say I warped a rotor, they’re thinking that they warped the whole rotor. A rotor is very rigid and very solid as a cast iron. When you’re warp a rotor, you’re warping the surface area, the part that the pad contacts, not the whole rotor itself.
Sometimes warping is not exactly what happens. Sometimes it’s uneven pad transfer that people associate with being a warping problem, but rotors can absolutely warp the front surface area, and that’s just again, due [00:06:00] to rapid heat generation. If it just rapidly happens where you’re rapidly ri rising, the temperature beyond ITSs capabilities, it’ll warp sometimes if you ducted it wrong.
Talk about that probably later. If it’s ducted wrong and you’re cooling portions of the rotor and not other portions of the rotor, that can cause some warping because there’s a give and take with the temperature ranges. Causes cracking too. And there’s other things that can occur as well. Like you can create grooves in the rotor surface.
I’ve also seen rotors become glazed because if you think about it as the metals are heating up, expanding, contracting and and cooling back down, you’re almost going through like a forging process. If you’ve ever seen like a knife being made, you know it’s not getting quenched, that’s probably one of the worst things you could do.
Probably throw a water on the rotors, you know, those kinds of things. But there’s a whole process to the metallurgy there that people often forget, and this is what makes it super complicated. My pet peeve is when people throw that phrase, my rotors are warped around a lot, not knowing what it really means.
To your point, that big cast iron rotor, it’s hard to make it a big wavy shape, an exaggerated [00:07:00] warp. There’s something else going on there. In the old days, you could quote, unquote, turn a rotor, put it on lathe basically to resm, smooth it out. Is that still the case now with all these, you know, specialty cross drilled and slotted rotors and things like that?
You can absolutely still turn a rotor. Rotors tend to be more throwaway items, especially when we’re talking in, in a racing field, once a rotor. Maxed out or having that issue where you would want to turn it, it’s already done. You’re better off just starting with a new surface and a new rotor altogether.
So for the guys that go to the track and are changing their pads there in the paddock, you know, Hey, I got my race pads in a box. Just got ’em brand new. They smell great, right? They throw ’em on the car and those of us that have been around the block a few times go, Hey, aren’t you gonna bed those in?
Inevitably the driver goes, what? What? What do you mean bed my pads? What? What are you talking about? So why don’t you walk us through what that process is really all about? Yeah. Bedding is very, very important, especially mostly when you’re talking about race pads, just because in the street applications, a lot of [00:08:00] times pads are designed to be pre bedded because obviously skillsets.
For different people are not the same as they would be for track pads. So track pads, very, very, very important to bed in the pads, and the specific bed in procedure can vary by brand. They know what’s best for their applications. In our opinion, all bed ins should be a gradual increase in temperature over the breaking.
It should never be a hundred percent stop from 60 to zero eight times. That is too rapid. You wanna use maybe 60% pedal pressure and do 60 to 20 a couple of times, and then do, you’re gradually increasing the pressure that you’re applying to the pedal, as well as increasing the speed at which you’re slowing.
That way you can gradually bring it up to that max point, and what you’re doing is your lane layer. What they call adherent friction. So when you talk about break pads, there’s two main friction types that are playing a role in your overall [00:09:00] breaking, which is abrasive friction and adherent friction. It’s important that you lay that layer of adherent friction down there because it sets the foundation for all future breaking.
And without that, you’re gonna get those uneven pad deposits resulting in vibration and the warping thought process because it’s not ever going to lay properly. So abrasive friction breaks down when it contacts the discs. Much like sandpaper is abrasive friction. You scrape it across someplace and it rubs away.
And so if you had a pad that was mostly abrasive friction, It would wear out more quickly because it’s just, you know, going along. It needs that adherent friction to wear longer. Conversely, the adherent friction lays down the thin layer of material on the discs and it bonds and reforms and comes apart.
If a pad was just adherent friction or mostly adherent friction, then the temperature ranges would not be as high because that’s not what it’s really designed for. It’s designed to be the buddy [00:10:00] of the abrasive friction and help it do its job. The way that the companies make different friction levels and different types of pads and how they feel different is that mixture of that balance between adherent and abrasive.
Obviously other components that go into it, but those two are the, the bigger primary factors. A top tip from our paddock has always been even with Porterfield breaks, which we’ve been using for years and and other brands to get that initial glaze, the manufacturing kind of coding off of them. We grab ’em and we run ’em on the asphalt to basically scuff them in before they ever touch the rotor, which inevitably keeps you from running into the back of somebody on the grid because your pedal is kind of soft and the the pads don’t grab because they’re not vetted in yet.
Mm-hmm. But having them pre scuffed actually makes it to your point where then you can go into, turn one and break normally in the next couple of turns and go deeper and go deeper. And by your third lap pads are ready to go, you’re ready to rock. You know, 1110s or 1310s of your driving ability and the pads will always be there, will always be [00:11:00] ready.
So that’s a top tip from our paddock Scuff, those pads on the asphalt before you put them against your brand new rotors. Uneven wear. You hear that term sometimes. People complain, I got uneven pads. I’m gonna flip ’em over. I’m gonna put ’em back in the opposite way. Where does uneven wear come from on the pad?
So generally speaking, it always comes from the caliper, whether the caliper is flexing, which is what could cause that uneven wear. Whether the piston is not actu improperly, that could be due to a seal that’s gone bad, any kind of fluid flow issue, things like that. It’s generally related directly to the caliper.
Obviously there can be other factors like you put a caliper kit on there that didn’t come there, like maybe you didn’t put it at the right angle or it kind of mount it correctly. It could be the pads in the formulation. Part is very rare, like 90% of the time when I’m talking to customers and I’m seeing this kind of uneven taper wear, things like that, it’s usually related to the caliber.
So I’ve noticed this a lot on multi piston cas. There’s tons of them out [00:12:00] there, Brembos, Alcon’s, Willwood, et cetera. I predominantly run Brembo Cas Porsche ones on my vehicles on the leading edge of the pad. The way those brbo calipers are constructed, the lower two pistons seem to actuate quicker than the top two.
Just the way the fluid moves through that monoblock caliper. I find myself at the end of the day having to flip my pads over so that they will wear back straight because my bottom two pistons basically eat the pad more quickly than the top two do. So something to be mindful of, you know, keeping an eye on your pads and how they’re wearing on your vehicle.
For sure. And then, like you said, flipping them, you know, changing them inner to outer, left to right, those kind of things help you get that more even use out of the whole brake pad. Yeah. You don’t want to throw away the pads. You know, they’re, they’re not totally consumed yet. Right? Right. They’re expensive enough.
You gotta keep, you gotta get every flap out of ’em. You can. So now there’s two other terms and they kind of go hand in hand. One is lesser known than the other. Called boil back, and then there’s knock back. I’ve heard knock back all the time, I had knock [00:13:00] back in my B M W, which was super annoying. So let’s kind of dissect what these two are and what they mean.
So boil back, I was kind of like, Hmm, that’s not a term that I’ve heard and I, but within the industry there’s inevitably. Verbiage that I’m not used to hearing, I’m used to hearing it a certain way. Are you referring to like a vapor lock situation? When you get to fade and the pads are getting so hot, it’s transmitting the heat back through the caliper, right?
Mm-hmm. But the fluid is basically boiling back into the master cylinder and if you have a car that shares a reservoir, like you have a hydraulic clutch system, then the clutch starts to suffer and it gets very, very soft because the fluid is boiling back through the entire system, which is different than knock back.
Not exactly like vapor lock, but it’s basically boiling your break fluid, which causes a mass amount of problems. I got. Okay. I was like thinking about this in terms of how it would make sense. I knew it had to be overheating, the break fluid because knockback now that is a very technical type of situation and so, and trying to definitely trigger or [00:14:00] pinpoint the exact things that you can do to kind of eliminate knockback is a little bit more tricky.
Commonly you would see it coming out of the S’S prior to a turn, and that’s because racing tracks are not generally perfectly flat. So sometimes you’ll have inclines or declines and things like that. And S’S as you go through them, you’re shifting the weight of the vehicle left to right and it causes.
Flex, and so then the hub and wheel bearing are deflecting. And so then when that happens, the caliper is mounted on a rigid surface and so that doesn’t move as much as say, the hub and and wheel bearing are. And so that causes the rotor to hit the pads and push them back. So then now the pistons are going back.
Then when you go to break the next time, as you come out of that, you’re not aware that now everything has pushed back. And so you push the pedal and now the pedal goes to the floor much further than you were anticipating and you’re trying to make this turn into the corner. So the best way to [00:15:00] kind of help eliminate that is you can typically know as you’re going around the track, which sections are gonna have that happen, and you just tap it after you come outta that section prior to going to the corner that’s causing the issue.
That’ll get the pads back aligned and where they need to be before you need to make that stop. But obviously looking at how you can better make the system more rigid, whether that’s also getting like anti Knockback springs, which are not always something that you can do depending on the calibers that you’re using.
Things like that’ll help. It’s worse. The knockback, the larger the outside diameter of the rotor is just because of the size and how much it’ll deflect more than if it’s smaller and your tip was right on the money. For those of us that suffer from Knockback, one of the tricks that we have to learn is how to left foot brake getting in preparation, especially going down a long straightaway.
Something like v I r Watkins Glen, you’re tapping that brake pedal with your left foot, basically pumping the brakes [00:16:00] back up, making sure that your pads are there, so when you go into turn one at 120 miles an hour, the car actually stops. The first time it happened to me with my bmw. Scary, but then I was like, oh, I know what this is.
I know exactly what I need to do. This is annoying, but it is part of driving that car, so you know, it is what it is. Other BMW owners I’ve met have complained about, man, this car really, it chews up rear pads a lot. What the heck is going on? I, I’ve answered that question probably more times than I’d like to, and it actually goes back to stability, control and traction control.
So how are those tied to the brakes? Yeah. Again, like you had said, like the nanny kind of system as far as like a, b, s would be to brakes, to traction, control is to steering and things like that, and controlling how the car is maneuvering and being able to stay in a more controlled manner than being more.
Yeah, and a lot of these newer systems leverage the rear brakes because they’re not nearly as severe in terms of bite, right? The front end is doing 80% of the braking. They use those rear brakes to stabilize the [00:17:00] vehicle. So by applying a little bit of brake in a corner or or applying both, they can settle the car down and keep it from being in a skid or stepping out, things like that.
So folks that have those systems enabled, they’re chewing up rear pads all the time, and so that’s the result of all that. Yeah, it keeps it from transferring too much of the weight to the front, but I think a lot of people, admittedly, if I can offer another tip, Is absolutely put race pads in the rear. I can’t tell you how many times people are like, ah, it’s the rear.
It doesn’t do anything. Absolutely. You’ll put sons back there. Yeah. It does something. It helps to keep the car more balanced if you have only breaking in the front and the rears just give out, you’re gonna get a lot more nose dive and where the pads a lot more and you know, be a little bit harder to steer and things like that.
So since you brought that up, it’s a really good point. A lot of people are of the idea or the assumption that I need to put the same compound all the way around. Mm-hmm. And it, and depending on the car, and correct me if I’m wrong, you actually wanna offset the pads to create a natural [00:18:00] bias, especially if you don’t have a brake bias controller to offset the front to the rear.
You’re absolutely correct. Yes. In most cases, I would say you should always go with a lesser friction in the rear for many reasons. The balance, reason, but also temperature ranges. So the higher the. Friction. The higher the torque, the higher the temperature range it needs to be to operate well. So getting that temperature range to six, 700 degrees on a front pad is much easier than getting that in the rear, and you’re not gonna get the benefit of that higher friction, higher torque if it’s in the rear and not being up to temperature, you’re actually going to do yourself a disservice.
So having something with lesser friction, a, it keeps the car more balanced, and B, that friction level will come in at that lower temperature that your rear is actually seen. Exactly, yeah. If you put on, let’s say, R four E’s, uh, a Porterfield pad all the way around, or a DTC 60 from Hawk all the way around.
It’s gonna be like having ice cubes in the back if you’re [00:19:00] running the same pad in the front. You know, I’ve, for years have biased my pads front to back. I always start with an entry level race pad because I want the longevity, I want the endurance of the pad. I won’t have to change ’em every 10 minutes.
Mm-hmm. But upfront, yes, I’m running something super aggressive. It balances the car out, it keeps it from doing something weird. And rear brakes also react slower than the fronts, cuz the brake lines are like eight times longer. So it takes a lot longer for the fluid to do its job. Right. So you gotta play into these natural mechanics when you’re deciding.
Don’t just buy the same stuff for all four corner. So folks, if you thought that was technical, we’re about to go a little bit deeper and talk about the importance or the betterness of certain parts of the breaking system. So I wanna talk first about break fluid. I have gone through so many arguments with people about wet and dry and boiling temps and what all that means and what fluid you should use and, oh, just go buy press stone off the shelf.
You don’t need that castl, S R F, that hydraulic fluid you’re putting in there, [00:20:00] but there’s a reason and a season for all of these different fluids. So let’s talk about why break fluid first and foremost is so important. So well obviously break fluid is what actuates your equipment. So if you don’t have good break fluid in, you’re not getting the temperature range.
That you need. So if you’re boiling the break fluid, you’re gonna get, like you said, potentially the, the boil back. But also if you have a spongy pedal or something like that, that’s your break fluid boiling. That’s your car telling you that you’ve exceeded the limits of the break fluid. Break fluid, as we know, is high gross scopic, which means that it just, it wants to attract moisture, it wants to absorb it from the atmosphere, so that’s why you have a dry and wet boiling point.
But what most people don’t understand is that the wet boiling point, while it might be very high, the wet doesn’t come into effect until it has 3.7% water by volume, which can take a year or two in an OEM type carb. So that’s a lot of moisture that will have been absorbed. So most race cars, [00:21:00] generally speaking, will not be seen a wet temperature.
You should be bleeding the system after every. Ideally you would be flushing the system from people who really go for it. Obviously, when we work in a break company, we would do it all the time, but definitely waiting out the break fluid, getting rid of that, spent fluid that was in the caliper, things like that.
Replacing it with some fresh stuff is always better. But yeah, the boiling point is very important. Mostly dry is the most important, again, because you’re not gonna probably get it to that 3.7% water by volume. Now, if you get yourself one of those fancy little things that can tell you what your moisture level is, if your break fluid, then by all means, care about the wet boiling point.
Obviously, it’s a factor. If you leave it in there for a long time, then you at least know that the wet boiling point is good and hot if you overheat and boil the brake fluid. Well, I talked about this a little bit ago about vapor lock. Basically, as you boil it, it, it creates bubbles. It could be trying to [00:22:00] push through those bubbles versus pushing through the fluid, and so the pistons aren’t actually activating because.
It’s just bubbles, it’s just air being pushed through there. When you’re choosing your break fluid, how do you make the determination other than by petal feel as to what you should be buying? Are there certain ways to gauge the temperatures, things you should be looking at, ways to do analysis and say, Hey, I’m right on the edge.
You know, you never wanna be close to red line on anything, so how do you make that decision or what to get? Knowing what the break temperatures that you’re seeing within the system, like how hot the caliper itself is getting, will tell you a lot about what type of temperature. The fluid obviously would not be as high as the caliper is getting.
Most, I would say, all of the racing break fluid, Motil 600, 6 60, anything that’s racing oriented is always a good place to start. And then whether or not you have to. Based on the ambient temperature outside what tracks you’re going to. You’re on the West coast, you can probably get away [00:23:00] with some low level break fluid going up at the streets of Willow.
You know, it’s just meandering through. But like if you’re at Laguna Seka, you’re gonna have to have something like the six 60 or the Kroll or something like that that is very taxi like Road Atlanta, Seabring. Those tracks all require the most of your brake system, so you need to be prepared. The different cars will have different needs and different drivers drive differently.
I think the minimum is putting race, quality, brake fluid in there and frankly, they just don’t make any that aren’t up to snuff. You know, if it’s a real racing fluid and when you’re looking at the big box store at all the different labels and brands and colors that exist, a lot of people just defer to the d o t number dot 3.4 0.5.
How do you know which one’s, right? What does that even mean? Most people just go, oh, bigger number means better. Right. Well, the dot rating is really, it’s, it’s resistance to. So that’s why dot five is a silicone based fluid because it’s the most resistant to moisture. And so [00:24:00] when we’re talking about things not wanting to have a lot of water in there, that DOT rating, it’s just department of transportation it, it says that it meets a certain parameter and so that parameter means that it’s most resistant to moisture and then at different levels, different temperatures and things like that.
So, which is great for a classic or collector car that sits a lot, you don’t want to do brake flu flushes all the time, but for a race car, the dot number really doesn’t matter. It goes back to that dry boiling temperature again. Exactly. Yeah. You wouldn’t run silicon cuz that doesn’t have any temperature properties whatsoever.
But it’s just the highest one. And then like three. Not so great and a top tip that I learned, ask me how I know if you do have a shared clutch and brake reservoir system. Try to find a way to separate your reservoirs if you are running something heavy like Castrol, s r f, because you will blow up clutch cylinders left and right because they’re not designed for the added hydraulic pressure that the upper echelon of [00:25:00] racing brake fluids produce.
So something to keep in mind. Again, ask me how I know. Let’s, let’s move on. Let’s talk about the importance of brake lines. You know, a lot of people say, I gotta run out, I gotta get these stainless steel, braided brake lines. Why? Well, because the stainless steel brake lines will create a more firm pedal because there’s no flex from with the rubber lines.
Not to mention the fact that over time the rubber tends to kind of degrade. And heat capabilities and things like that will be different with those as well. So stainless braided brake lines, if you can get them, really makes a difference. We talk to all sorts of people all the time about the big break upgrade.
Gotta get the big break kit. You know, if you talk to a Miata owner, they say the more weight you take out the stock breaks become the big break kit. You know you don’t need it. There are different schools of thought on what caliper is the right caliper for your car. Is that really true? Is that a myth? We should be really looking at temperatures and and pads and fluids instead of dealing with changing the mechanical part.
Think [00:26:00] anytime that you’re trying to increase the horsepower of a car, then you should also be looking at the converse side of that and making sure that you’re gonna make those good stops. So I think if you’re running the stock engine and everything on the vehicle is otherwise stock, the original brake calibers that are on there are probably gonna be sufficient.
Now that can change. You know, a single piston caliper or it’s that, those floating styles that aren’t very rigid and very well at taking that kind of abuse. And then that’s when you would get into changing the brake system. If you are a serious racer and you’re very much focused on increasing horsepower and decreasing your lap times and things like that, eventually you’re gonna probably run out of its ability to make any other additional changes to your breaking system as far as getting that extra, um, friction materials help a lot, but can it always be better?
Is the trip, so if you need it to be better, Yeah, it can be better. A lot of times better is relative, so it’s obviously very important to [00:27:00] look at the piston sizes that you’re getting on the kit, whatever that you’re getting, and make sure that that piston size is gonna net you more surface area force than the piston sizes you’re currently running.
As well as the rotor size is a larger diameter than the current rotor that you’re running because that will also give you more force. We didn’t touch base on master cylinders and the importance of. A properly selected master cylinder. Now obviously if you’re running a car that came from the factory, so your Maza Miata, your Corvette, the engineers would’ve selected the proper size master cylinder for that application.
But we’ve also talked about when you start changing things and putting different whatnots on there, I mean, I’ve heard of customers like, oh, well I pulled, you know, the front system off of this nine 11. I pulled the rear off of this 9 28, and I slapped it on there. Good to go. But you know, I’m having this pedal issue.
And so typically what people don’t think about is when you start changing that it’s not part of a kit where you’ve discussed with Willwood or with [00:28:00] BRBO or stop tech or somebody like the proper selection of a different master cylinder to go along with the change in the caliper that you’re. Typically if you, if you’re having master cylinder issues, it has to do with how much fluid it’s displacing.
So smaller master cylinder will require a slightly longer pedal stroke to move the same amount of fluid. So like if you had a one inch, you would have a shorter pedal because it can push way more fluid through the system than a smaller one. However, you don’t get the same amount of pressure. So you get more pressure with a smaller, less pressure with with the bigger.
So it’s just kind of depending on like, oh, my pedal’s firm, but I’m not getting any stopping power. It’s like, Have a little bit longer pedal and you’re gonna get the pressure that you want to make that stop. So it’s just a matter of figuring out what size would be best for that application as well. And that’s very true.
And in some of those cases when you’re doing these big break upgrades, you can get away with swapping out hardware if it was something that was available from the factory, right? Let’s say maybe you bought the base model Mustang and you go up to [00:29:00] the GT breaks. Well, there’s a really good chance if you cross-match the parts, the master cylinders are all the same from Ford, so you don’t really need to switch it out.
It’s when you go from the two pot factory break to the six piston Alcon, now you have 12 pistons up front that you’re trying to move. You don’t have enough mechanical pressure to move all 12 pistons like you did the four or the two that you had up front. And that’s where the bigger discrepancy comes into play.
But generally amongst the manufacturers, oh, I had the base Corvette and I upgraded to zero six breaks. Yeah, you’re probably pretty safe at that point to make that jump without having to change the rest of the hardware. Right? Right. So it’s just, it’s just a matter of like one more thing to check if you’re not getting out of the system what you’re hoping to get out.
These are things that I would recommend. You know, when people are troubleshooting things, that’s one of the things that I bring up. What size master cylinder are you running? What’s the setup look like? That kind of thing. And then the last thing that I cannot explain to people enough is make sure that the pad you’re getting from the new [00:30:00] kit is at least as thick as your current system.
I have had customers who have a 16 millimeter or 15 millimeter OEM pad, and they switch to a kit that’s 12 millimeters and they say, gosh, you know, I put this kit on there and now I’m running through brake pads even more. And I said, Done, took out six millimeters per caliper and yeah, that’s a lot. And nothing else on the car changed, so it’s still as heavy as it was before.
And weight does play a major factor into the ability of those brakes to clamp down and slow the vehicle down. Sure, yeah. 3000 pound car, even though the brakes are set up larger on a larger car, so like if you compare like a Miata to like a Cadillac let’s say, or a Corvette even at 3000 pounds, and then the Miata over here at 20.
24 depending on which model it is, you know, that’s a big difference. And so that the OEM pads show that difference. That’s why they’re much smaller and different placed and things like that. But yes, the, definitely the down force that is [00:31:00] stopping a much heavier vehicle is gonna play a big part. And you know what’s funny?
You brought up something that conjured a memory from 20 years ago now. I remember when the original golf R 32 s came out and they were doing their testing shootouts against the Lancer Evo and the super sti, which came with Brembo CalPERS from the factory. And Volkswagen presented this 3,300 pound car with Tupac girling side pole caliper like.
You know, factory stuff and they’re like, it’s out stopping these high performance breaks. And to your point, they had 13 and a quarter inch rotors with massive pads and the clamping force of those twin pot growings was better than the brembos cause they were running these teeny little pads. And so again, there’s a lot of mathematics that go into getting these cars to slow down.
And I think the overall sentiment here is that the big brake kit isn’t always the answer. There’s a lot more, you know, weight, the rest of your hardware, all that kind of stuff involved. So take the time to research, talk to other drivers and see what they’re [00:32:00] doing and see what has worked and what doesn’t.
Just don’t go buy what’s off the shelf and say, this is what I need cuz it looks cool. Right. Definitely, definitely ask questions. We encourage people to ask a lot of questions here. We ask a lot of questions of our customers just because it’s real easy to sell somebody $4,000 kit and call it a day. We would much, much rather communicate with them, give them all of their options, and give them an honest assessment.
Even if that means not selling them 3000 or $4,000 kits, if that just means selling them a $200 set of break pads, it does us a better justice. And I think more companies hopefully kind of feel the same way that we do. You know, it’s, it’s more important to get somebody into the right thing than just sell them the wrong thing.
But you end up with customers for life, dedicated, loyal people going, Porterfield pads are amazing. I’m gonna keep buying them. I didn’t have to do anything else. Yep. But I think one of the most contested pieces of the breaking system is the rotors themselves. Right? We kind of alluded to this earlier. I have come to the school of [00:33:00] thought by way of some veteran racers, And you mentioned it, they’re disposable.
Mm-hmm. And they always say, buy the cheapest ones you can find. Cuz all you’re doing is wearing them out. Mm-hmm. There’s a lot of people that get hung up on aesthetics, right? Oh, the cross drilled, slotted this and that, and upside down and cryo dips and all these g geome and all this stuff. When you’re racing, I still believe, and somebody, correct me if I’m wrong, if you’re listening.
Cheap is the best solution. When it comes to rotors, you want maximum surface area, not these cheese graters. We always advise against cross drilling. Cross drilling in a racing situation is bad news going to crack. You’re lessening the surface area of the rotor. Like you mentioned. It makes it more prone to cracking.
You’ll get the cracks between the the holes and you’ll end up having to replace the rotor due to that, not because of the wear that you would have if it was solid at the most. We recommend slotting, but typically the strongest, most longest wearing, most durable. For club racing, those kind of things is going to be just a plain face rotor.
Most pads nowadays [00:34:00] are slotted. You know, they’ll have a slot in the pad surface, which does the same thing as the slotting on the rotor. It helps release the gases that build up between the pad surface and the rotor surface so that it gives you a better contact and there’s no buffering involved. So to speak, and I guess the only part that I probably wouldn’t agree with is the cheapest is always better because there’s definitely quality landmarks for rollers.
A cast iron roller is a cast iron rotor. Yes, I will agree with you there. However, there are certain standards and certain things, like if they’re using recycled metals versus brand new, so if you’re running like a six, eight hour in Duro, even a 12 hour Enduro, you’re gonna wanna get something more high quality so that you’re not cracking.
Rotor through the first race or you know, in the first couple of hours, so to speak. I mean, the Miata guys right now are laughing going, well, the expensive rotor is $17 and the cheap one’s 13, so you know, whatever. But I feel your pain on the larger diameter rotors, it gets expensive quickly. Obviously there’s some specialty stuff out there, especially if you’re driving [00:35:00] exotics, some of the new Porsches with their, you know, carbon ceramic breaks, all that crazy stuff.
I think we’re all in agreement. The more you do this, the more surface area you can get, the better breaking experience you’re gonna get. And also, we’ve seen some nightmare situations with cross drilled rotors where when they do crack. Unlike a solid rotor that cracks, you hear it, it’s bang, and you’re like, all right, it’s busted.
All right, let’s go. We’ll put it on a new rotor where we’ve seen entire chunks of rotors fall apart on a cross drill, and then suddenly the car’s on the wall. All because we had these really cool looking cheese graders on the car. So the last piece of the bracing brake system is the cooling ducks. I’ve fallen prey to this argument as well.
Do they really work? Are they hocus pocus? Are cooling ducks worth it? Do they always work or not fact? Final answer. Um, much like everything else, they work if used properly. In order to have ducting work and do what it’s intended to do, which is to cool [00:36:00] the system down, you have to have it plumbed from as low at the front of the car that the knows the car as low as possible and as close to the center as you can possibly get it, because that’s where the most amount of air is going to be at.
And then you need to plummet somehow where you don’t restrict all of that airflow. So sometimes it gets really tight in there, you’re trying to maneuver the hose or whatever you’re using around. And it can collapse and things like that, then you’re gonna be restricting the air. So that’s the first part.
The second part is ensuring that the hose is pointed to the backside of the rotor, never the rotor’s surface area. So not where the pad would be sweeping across. That is terrible to do because you’ll only cool that section and that will cause cracking because half of it will be hot, half of it cooler, point it to the inside of the backside of the rotor, and if you can get a plate to keep that focus in that area.
So on a ventilated rotor with it pointed to [00:37:00] the back, it’ll fan out the air throughout all of those veins. It’ll shoot up in between the the caliper and everything, so it’ll cool that part down. It’ll cool the rotor from inside out completely. The whole rotor at the same time being cooled down, that’s when it’ll actually.
Any other way, it’s not going to do what it needs to do. Being pointed closer to the center of the rotor also helps, if at all, to put some air across the wheel. Bearings as well, right? To try to cool them down so they don’t suffer. The counterpoint to this that I’ve always made is how do you know if they’re really working?
To your point, they need to be installed correctly. All this, if you don’t have a way to measure the amount of C F M that’s traveling through that hose, if you’re just getting like a whisper of air, then they’re not really effective, so why even have them? Exactly. The other account in our argument is look at the design of your wheels.
And people are like, wait, what do you mean? And I’m like, do you remember the old Ronnell Turbo fans from back in the eighties? The reason they were called the Turbo fans is cause they were designed to suck air. Through the [00:38:00] wheel and cool down the braking system. So some wheels like team dynamics and others are designed to act as a fan and cool the wheels down because of the geometry of the spokes themselves.
So sometimes that plays into the equation, but also you could generate enough air with the right wheel to push against the air that’s coming through that hose. So there’s a lot of things going on there. What is the answer? I don’t know. I think it’s maybe work with a tuner. Put the car up on some rollers.
Try to push some air through there, see what’s going on. See what the effective temperature differences is. Going back to what we were talking about before, what are our heat ranges? Heat is the enemy here, especially of the breaking system. This one’s very complicated. It’s not just bolt on some parts from a kit.
It’s much more intricate, much more subtle in terms of getting it to work correctly for everybody’s applic. Absolutely. I mean, I think in general most things that have to do with the cars are, it’s not just one simple answer like this is it, and that’s it. There’s nuances and there’s obviously [00:39:00] times and aspects where that’s not gonna work.
Like you said, there’s plenty of applications out there that are de designed to take in more air, and if you don’t have it plumbed correctly, you could be doing yourself a disservice where you were getting more air naturally in that area. Now you’re obstructing it by trying to have this hose there that isn’t properly pushed through, so you’re not really getting the air.
That’s why I say it works if it’s done properly. If you can’t get it done properly, then you have to find another way to make it work. So one of the things, we left off the list because we’re gonna transition to focusing heavily. Are the pads themselves. Lots of back and forth about what is the right pad and how aggressive it needs to be, and the torque and the bite.
And there’s all sorts of other terminology that coincide with pads themselves. So let’s talk about the pads, how they’re constructed. You talked about the adhesive properties and the abrasive properties of the pads, but there’s some drawbacks and advantages also to your stock padd, your mixed use pad and your race pad.
So let’s start off by going through all [00:40:00] that kind of stuff. Stock pads obviously are gonna have the least amount of friction and the least amount of temperature range. So if we’re talking in terms of racing use, They’re going to meet their limits much quicker, probably within a lap or two. They are not designed to be stopped repeatedly at high speeds and creating and generating and keeping in that amount of heat.
It’s just not real world experiences for that. Secondly, I don’t think in our professional opinion that there is a good dual purpose pad. It does not exist because again, the requirements for street temperatures and friction is completely different than the requirements for track temperatures and conditions.
People say, oh, but I’m only doing an H P D E. It’s. Fine, you know, or I’m just gonna do a track day. If you’re simulating race conditions, the car doesn’t know, it doesn’t have a competitor, A good application for a, let’s call it a marketed mixed race pad, might be [00:41:00] autocross though, where you need sudden stopping and and bursts of heat and the pads.
Cool. Right Back down again, I always just very carefully say street autocross versus like dual purpose, because then that kind of parlays into the track situation. But that’s absolutely, so like our Performance Street Compound Hawk make what they dub as a dual purpose HP plus compound. So that is great for having that higher friction, higher, broader temperature range than say a stock street pad, but not at the level of a track pad.
But with those kinds of things, you get the. The squeal and the occasional rotor wear. So if somebody is trying to avoid all of those headaches for their street car, then the HP Plus is not as desirable because it’s not gonna be great on the track and it’s not gonna be great on the street, but it kind of allows you to move back and forth.
The Porterfield R for us. Can be used for street autocross again, because autocross is generating that heat and that friction, but [00:42:00] for a shorter amount of time. And then you have more like recovery time after that. If somebody is competitively autocrossing, meaning that they trailer the car to and from the track and that’s their dedicated autocross car.
We have our vintage raise compound. It’s called R four one. We recommend that because it has high friction level at low temperatures best for when peaks will be under a thousand, and that works really well. I know a lot of the Miata guys because it’s a lighter weight car. Even for road racing, they like the R four one as well.
So lighter cars can use that for road racing, for auto crossing, we do it for vintage racing. But ya auto crossing is. Special niche kind of market where it can kind of go straight or track as long as the temperature range comes in a colder. So when we go to the other end of the pendulum swing and we start talking about proper race pads, and we’ll talk about how to tell the difference between all these, one of the things that I remind people all the time is don’t run ’em on the street.
They’re like, what do you mean you won’t get ’em hot? But what do you mean race pads like to be hot? They operate at [00:43:00] high temperatures effectively. So let’s talk about what it means to get a race pad hot and why they need to be hot. Well, it goes back to the adherent friction and the brace of friction technology.
So the adherent friction is trying to do its job, but at 200 or a hundred degrees, it doesn’t work. It does. It doesn’t put that layer on and smooth it away, like it needs more heat in it to be doing that job, to be laying the layer down and then sweeping it back up. They’re designed to break the bonds, the crystalline bonds at a certain temperature.
And so if you’re not getting it to that temperature to make that reaction occur, then it’s just not going to be what you’re looking for. I know like s st 47 by. It’s very high torque, high friction level pad requires the most out of the braking system. If you run that cold or drive it on the track, it’ll shutter, it’ll do all kinds of mean nasty things.
That’s that adherent layer, not being able to do it. And so it’s creating that vibration and that uneven pad [00:44:00] transfer because you have to run it hot. And that’s just part of mixing in the abrasive friction and the other ingredients where they’re just, they’re designed to react and to change their structure.
At those higher temperatures. So typically when we talk about most high ends, the higher torque, the higher friction compounds, you gotta get those five, 600 degrees. Like they wanna be operating between 600 and a thousand all the time, if not higher, to 1500. Most of these paths will go no problem, and that’s gonna be like your DTC seven ties.
You know, your s st 47 s, even 60 likes to be a little bit hotter than most. So when we talk to customers and we’re trying to figure out what range they need to be in, obviously as a brake company, it is our job to know the parameters of every single brake pad that we carry, which is what I go back to say like, I’m just always learning.
I’m always trying to talk to performance friction, top to investors, talk to cot, talk to whoever I can, and learn the ins and outs of all their. So, you know, we definitely have some that work [00:45:00] better at the lower end temperatures. Like I was saying, the R four one, the Porter fill, R four has good cold friction.
It comes in around 200. So it can be used for rears for those lower heat applications like performance friction. They like to run real hot too. In just talking to people and seeing how they’re using their paths and what they’ve used before is always really helpful. Whether they liked it or disliked it or I haven’t been racing, I’m new.
So like obviously if somebody’s new to racing, I’m not going to throw them into 47 and be like, Hey, sink or swim buddy, have a good time. Those are high friction, high torque. And when we talk about friction and torque, the torque is how quickly that friction responds. And so the higher the torque level of a pad, the more break finesse that you have to put into the pedal.
Because once you get those into the temperature range that they need to be, they’re almost like an on off switch. So if you treat a high torque pad, like a moderate or light torque pad, and you just really mash into that pedal and try to do a really extreme threshold break you, [00:46:00] let’s say you could overs slow the car very easily and flat spot tires and things like that because it’s going to react much quicker than a moderately twerped pad.
It’s a matter of knowing what you’re trying to get outta the car, how hard you’re pushing the. The temperatures that you’re seeing, that’s really important to knowing where to put the most emphasis or what’s mostly needed out of the system. So the more that people know about their expectations, about their car, about how frequently they’re gonna use it, what tracks you’re going to, that’s important too.
Cuz you know, I said before, some of these trucks are not very taxing on the brake system and you can get away with something very minimal. But then if their primary track is a track like Road Atlanta or Sabring or something, that’s gonna be a very different animal than what they’re gonna need for something that’s very forgiving on the brakes.
Trying to figure it out. And sometimes, you know, you need to have two different sets of pads, you know, for those tougher tracks you have this, it’s gonna work really great. And then for the ones that aren’t run this, because you’re not getting them up to the temperature and that’s why you don’t like your breaking, you bring up [00:47:00] a really, really valid point in the sense that understanding what you want to get out of.
Quote unquote. The bite or the torque of the pad is important to your driving style as it is to a lot of other things. Because if you’re big on trail breaking and you have an overly aggressive pad, especially front and rear, you haven’t biased him, right? It’ll cause that cart you all sorts of weird stuff that you weren’t expecting.
You’re like, oh, this thing handles like garbage. No, it’s your pads. That are over biting in the corner and causing it to just wash out and do all sorts of stuff. So dialing that in. You know, I’ve played with pads for years until I figured out what worked. I predominantly switched between R four E’S and DTC 60 s.
They’re very similar pads. It depends on what’s available at the time, especially during covid supplies. Were low. But I go back and forth, but I know how they feel. I know what they’re gonna give me. I know that where my car is weighted and what I want it to feel like in the corner, but I also put a slightly more aggressive pad in the back to cause the car to rotate.
I want it to be loose in [00:48:00] the back on entry, things like that. So again, playing with those pads plays into the setup of the suspension as well. It’s just amazing how this stuff works together. But I think the confusing part is just like when we go back to that scenario about the break fluid. When you’re looking at all the pretty colors of all the boxes and the fantastic names that they all have, how do you know the difference?
Right? Is there a specific go-to number? Like if the rated low temperature is 500, you know, you’re into a race pad, or is there a clear defining factor that says this is the difference between street mixed and. Some companies post temperature ranges, friction levels, things like that. It gets tricky because over the years there’s been admittedly some temperature graphs that I have seen where I’m like, Hmm, I don’t know about that.
I think because if more than one or two people put out misinformation in their graphs, then now the next person who puts out a graphs has to adjust their real. To match the fake graph that somebody else put on. So it [00:49:00] gets very warped and very confusing because if somebody posts a real one, you’d be like, well, there’s this garbage, but then you run it and you’re like, it’s not.
It’s just kind of trying to figure that out. Friction levels, typically, they should be able to tell you about where they are again, like performance friction does not tell us that. They don’t tell us temperature ranges. Generally speaking, they don’t tell us specific friction levels, but based off of testing and what we know and things like that, we can say, well, it’s like this one, which is here.
Most stock pads are a 0.2 to 0.3. Friction performance. Street pads would be more around a 0.4, and then the race pads would come in between 0.5 and like 0.7. It’s kind of like earthquakes, right? Hurricanes or whatever, you know, like they go up exponentially, so the numbers aren’t very indifferent, but you would know based off of where those are at, where you should be at as far as.
What you’re trying to get out of the car. The number goes up and the, and so does the temperature range. They’re correlative, so that’s good. The other side of this, kind of the darker [00:50:00] side, in my opinion, because I, I don’t care what my car looks like when I’m at the racetrack, but there’s a lot of people that do, and you hear all the time, I want a break pad that doesn’t make any dust.
I want my wheels to look spotless all the time. They’re out there detail in their car. I’m like, we’re at a track, man. You’re gonna end up with slag from the tires, junk chips. It’s like, whatever. Right? Mm-hmm. What is your recommendation on these supposed high performance pads that are low dust or super clean or made of mysterious things like ceramic, you know, and things like that?
Are they, are they for real or are they for fiction? Well, for Performance Street, Slow dust, low squeal pads are flat, quarter filled. R forests is, as you described, those mythical creatures who do not more so when they say don’t dust. Okay? So again, when we go back to abrasive friction, that’s the part that wears away like sandpaper, right?
So that has to go somewhere. It doesn’t just magically go poof. It’s not a vapor, it’s an actual thing. The way that they kind of get it to be dust for your, [00:51:00] I can only speak for us, our dust is a lighter color. So when it comes off of the pad, it’s lighter in color, but it’s also light weight, so it doesn’t stick to the wheel.
It just kind of goes. Into the air. Yay, like every other brake dust does. So therefore it’s not adhering itself to the wheel. And so then there’s the perception that it’s dust free. It’s not dust free. It’s dusting, but it’s not sticking to your wheels where you have to physically see it. And if it does, it’s a very light color and not like super dense and heavy and things like that.
And I won’t name names. Some pads are extremely dirty and the break dust is very sticky. And I’ve written about it now year after year, and something we call the battle against break dust. So I wanna ask your professional opinion. Do you have any cleaning tips for those of us that suffer from pretty wheels that are sort of ugly all the time due to their break dust?
Much like everything else, there’s not a clear concise answer because different wheels have different treatment [00:52:00] methods that will work with those wheels. So I would never want to give somebody a blanket recommendation, but I would say the quicker that you remove that break dust, the better off you’ll be at removing them because.
Typically the ones, the dust, that it’s very heavy tends to be corrosive. So the longer a corrosive material is allowed to sit, the more damage it will do, especially in damp or wet conditions, which seems to activate or accelerate the corrosiveness. Yeah. And to add to that as a plug for one of our previous episodes, one of the things I found that works really, really well is, is if you use a wheel treatment, there aren’t a ton out there.
Xmal makes one called Wheel Coat, and it’s designed with natural materials and it, and I’ve shown videos where after a session on track, you can wipe down a wheel with super aggressive brake dust on it with just a napkin and nothing else, and it repels the brake dust. So if you’re that concerned about it, I highly recommend looking into a wheel protection, [00:53:00] a coating that you could put on there.
Not the same coating you would put on the body panels of the car. Something specifically designed for wheels. I, I can’t recommend the Xmal stuff enough. There are other competing products out there. That’s the one I’ve chosen to go with. You can tune into a previous episode with Simul to learn more about those products.
If you’re interested, since we’re talking about pads and we all have our loyalties, let’s talk about the different brands. That Porterfield resells, along with the House brand, the Porterfield pads themselves. What can somebody call up and order from Porterfield from you, Wendy? We sell obviously the Porter filler in-house brand performance, friction, hawk, robustus, and pageant.
Can we carry from pageant and robustus? It’s only their race line. We don’t carry anything for their street line. We’re a resell for brbo, so we can get, obviously any of the brbo racing and brake pads as well as the street stuff too. I’ve also heard that if you don’t have a pad available in the catalog for a vehicle that Porterfield, you can send old pads [00:54:00] cuz you guys can do something with the backing plates to actually create pads.
Is that true or not? So we don’t actually need your backing plate, so we get this a lot. I will say, as a disclaimer, recently, robust says they don’t mind that we make custom pads. So everybody that we sell knows that we make custom pads. We make no qualms about asking and making sure that that’s cool with them.
So Robustus has asked. If you’re gonna make our pads into something else, after you finish the product, please just relabel it yours so that the liability is yours. Since we don’t have control over what you do. Understood. So if anybody sees the pads labeled or in a porter filled box, I assure you it is still robust.
This product, we’re just confirming that we’re doing it under their regulations and how they would like it to be. Generally speaking, we would put it back in like a hawk box or a pageant box, so that way the customer knows like, this is what we use, this is legitimate. But per their request, we had to make that change, which is recent.
Basically, we start with a finished product, whether that’s from Hawk or Pageant or P F C or [00:55:00] Robustus and, and it only comes into play if it’s a pad that they don’t make somebody really wants. So like, let’s say a Mazda Miata. The newer ones without the BRBO system. I know a lot of people like to run the HP Plus on those Miatas for dual purpose.
They don’t make it so we make it, but we have to start with something that’s already finished and we just cut it to the shape that you need. So in theory, you can think about somebody giving you a round Kate and you’re like, well gosh, I really wanna square one. Okay, cool. I’m just gonna take a knife and I’m gonna cut the little corners off and I’ll make it square it’s squared.
It’s kind of the same thing with the brake pad. We’re not pouring their material, we’re not relining on a vacuum plate. We are starting with a part that they made themselves. And we’re just changing the shape to match what you need. Great. And so this is important for a lot of guys that have vintage cars, right?
Where they might have something odd. I personally have a vehicle that I’m working on now that has Brim Tech Cas on there. Those were discontinued 30 years ago now. And [00:56:00] I’ve been going, do I replace, these are four piston cas. I’m like, do I replace, yeah, it’s a port, it’s basically like a willwood super light pad, but it’s flat across the bottom.
Yeah. So I’m, I’m kinda like, where do I, where do I go to get pads? I call Porterfield and say, can you make me one? Or do I replace all of my CalPERS? That’s kind of the decision I’m faced with and I’m sure a lot of other people are too. So I wanna remind people that you guys offer this service and it’s super important, especially if you wanted a more aggressive pad or something that you’re used to using on your more Germaine race card, that you have this option available to you and I, I think that’s super awesome.
Yeah. It’s kind of what we’re, you know, what we’re known for. Sets us different than most other companies that we have that custom aspect. So I wonder, and this comes up a lot, I hear, oh, well the Porterfield’s just a rebadge Ray Bestus, whatever. Is that true? Or is it sort of like, no, we’ve been in business.
Well, so, okay, I’ve been here for 25 years. When I first started in 1998, we already had our porter filled [00:57:00] line. We did not start selling Ray Bestus until like 2008 or seven or something like that. But first of all, just to debunk that we were in business selling porter filled pads long before we were selling Ray Bestus race pads.
But no, we manufacture our own brake pads ins. Completely separate. They’re completely different. If you took a Robustus pad and a Porterfield pad and you put ’em side by side, they would look visibly. Very, very different. We are not the same company. I think people, they kind of think that it’s the same, only because we were probably one of the earlier club racing companies that started pushing the Robustus out there before it was really readily available to a lot of other club racers.
So I think they get it misconstrued, but definitely they’re two separate c. Not related. Not the same thing. And our last bit here in the technical part of the conversation, checking our breaks. How do we really look for where, and making sure we’re getting the optimal performance out of everything. What are some of your recommendations for doing the operations and maintenance of our system throughout the season?
Well, [00:58:00] obviously like just it’s as simple as a visual inspection. I mean, brake pads are gonna be very easy to, to look at and see if your pad material is low. We recommend replacing pads when you have only a quarter inch material. Some people, that’s not their comfort level. Whatever floats your boat, but we say no more, no less than a quarter inch of material.
Rotor is the same thing. You know, if they’re getting really warped or they’re getting really grooved, you know you have that visible etching or ripples or whatever in them, it’s time to replace that. The calibers, inspecting those, inspecting your boots, inspecting your seals, inspecting the pistons. Make sure that there’s.
Pits or anything that got in there. Occasionally we’ve had people where rocks have kicked up and gotten into that caliber system and put like a huge gouge in the piston and it was causing it to leak. Things happen, you just don’t know. So just visual inspections of all of your equipment, just like you would do anything else.
Checking it to make sure it’s all working order. So what other wear and tear or specialty, like break related products, does Porterfield sell outside of pads? Do you [00:59:00] guys have rotors, brake lines, fluids? What else do you carry? So we carry like tilton’s, full line, so anything that tilts and sells. Master cylinders.
Pedal assemblies. Same with like willwood. We carry that. We carry products by D E I, which is dealing with the heat situations. They have a great floor panel kit for mi. Since we’ve brought that up a couple times, just figured I’d shut that one out. Brake fluid, sea trap oil coolers carry red line oil. A lot of like under car parts.
Mostly like something that would be somewhat related to brakes or other kind of niche type market situation. All right, Wendy, so we covered a lot of ground and I wanna ask, are there any shout outs, promotions, anything else we didn’t talk about with respect to Porterfield? You know, this is your opportunity to let the audience know, well, we’re here for the racers.
That’s what we, we love talking to them. Even if it’s just a question that’s maybe not gonna net a sale, we’re here to help. We’re here to answer questions and educate people. [01:00:00] Same as I’m ready to be educated. If I said something in this podcast and somebody was like, she’s crazy, that’s fine, give me a call.
I’m at Porterfield all the time, and you just let me know and we can talk about it and we can both learn. And I think it’s just a really good industry and. Community to be involved with Porterfield. Just tries to do what we can to help the whole community and keep people out there racing and having a good time.
Absolutely. And for those that don’t know, this is the opportunity where you should be checking your membership to your different car clubs because some of them do have discounts and promotions with Porterfield. I, I can name a few off the top of my head right now, but this is part of that value incentive package.
Why they want you to sign up for these annual memberships. So check and see if Porterfield is on the list, so that way, save a couple of bucks next time you need a set of pads or rotors or break fluid or whatever it is. Yep. Race breaks.com and if we do an NASA S E c A and Vara. Are the discounts, Porterfield Brakes Services, all kinds of performance applications [01:01:00] related to your vehicle’s braking system, including brake pads, rotors, calibers, fluids, and full brake kits, as well as other performance and racing components like suspensions, oil coolers starters, heat protection items, batteries, and much, much more.
If you need any brake pads for virtually any car or truck, they have them or they will make them for you. So be sure to check out Porterfield breaks before making your next purchase. You can find porterfield@www.porterfieldbreaks.com or at porterfield breaks on Instagram and Facebook. And for more details on everything we talked about in this episode, head on over to gt motorsports.org and.
What’s stopping you for the follow on article for this episode, and by all means, give Wendy a call. She’s a wealth of information and happy to have a conversation with you. And with that, Wendy, I can’t thank you enough for coming on the show. This has been an absolute education and I really appreciate you taking the time to stop and talk to us about breaks.
Well, thank you so [01:02:00] much for having us. Um, it was great to chat with you.
If you like what you’ve heard and want to learn more about gtm, be sure to check us out on www.gt motorsports.org. You can also find us on Instagram at Grand Tour Motorsports. Also, if you want to get involved or have suggestions for future shows, you can call or text us at (202) 630-1770 or send us an email at crew chief gt motorsports.org.
We’d love to hear from. Hey everybody, crew Chief Eric here. We really hope you enjoyed this episode of Break Fix, and we wanted to remind you that GTM remains a no annual fees organization, and our goal is to continue to bring you quality episodes like this one at no charge. As a loyal listener, please consider subscribing to our Patreon for bonus and behind the scenes content, extra goodies and GTM swag.
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Porterfield Brakes services all kinds of performance applications related to your vehicle’s braking system, including brake pads, rotors, calipers, fluids, full brake kits as well as other performance & racing components, like suspensions, oil coolers, starters, heat protection items, and batteries, and much more. If you need any brake pads for virtually any car or truck, they have them or will make them for you. So be sure to check out Porterfield Brakes before making your next purchase. You can find Porterfield at www.porterfield-brakes.com or @porterfieldbrakes on instagram and facebook.
For more details on everything we talked about in this episode, head on over to the original “What’s Stopping You?” for an in-depth review of all the information in this episode.
Andy Porterfield (1931-2012)
Andy Porterfield was born June 1, 1931. He lettered in track in high school in Los Angeles and earned a degree in business from Chico State. In addition to racing, he played racquetball and water skied and always kept himself in good shape. Until the mid-80s, he was a partner in a company that built parts for nuclear power plants. He said he saw the writing on the wall and managed to sell his share of the business before the bottom fell out of the nuclear power industry. During his time racing Corvettes, Andy learned that stopping was as important as going.
For a long time, Corvettes were sadly lacking in the stopping department. As a result he fitted some British Ferodo brake linings. One day at Riverside, the Ferodo rep asked him to take on the distributorship in the United States. He accepted and began the ongoing brake business that bore his name. Today Porterfield Enterprises manufactures its own brake pads, rotors and distributes for other companies. His pads and other brake parts are vital to the racing community. In addition, they make high performance street pads and supply brakes for U.S. Military aircraft.
He had a distinguished racing career. He won a national championship twice he and won 195 national races. He was the Southern Pacific Division Champion 23 times and the Regional Champion 19 times. Overall he won over 400 races. He enjoyed it and had fun. At the professional level, he ran Can-Am in the 60s with 4 podium finishes. He ran 40 Trans-Am events and 20 IMSA races. Trans-Am finished in the top ten 13 times. He spent time in a sprint car and a stock car. He raced every year since 1956 including 2012 – 56 years behind the wheel. In the 70s he got involved in club governance. He served on the Cal Club Board for 16 years, as RE 5 years and in 1985 was first elected to the National Board of Directors. The spec racer business, SCCA Enterprises, was going through a difficult time and an astute businessman was needed.
Andy was named Chairman of the Board of SCCA Enterprises and helped pull that business from defeat. Andy coordinated the worker effort at the Long Beach Grand Prix every year. In 2008 he received the McGill award and in 2009 the Woolf Barnato Award. Andy Porterfield made significant contributions to motorsports. He volunteered more time and effort than most. He was conscientious and an astute businessman, faithful to the Club to the very end. His passion for this club is unequaled.
SOURCE: SCCA.COM
Braking Terminology
Brake Fade: “The reduction in stopping power that can occur after repeated or sustained application of the brakes, especially in high load or high speed conditions.” (Source: Wikipedia); Brake Fade is a result of the pad material exceeding its heat threshold and becoming ineffective. Taking a cool down lap or two simulating street driving will allow the pads to cool down enough to be used again. Note that once a pad has suffered from Brake Fade it’s very easy for the compound to begin to deteriorate or, even worse, “glaze” (Note: a glazed pad has been overheated and cooled quickly and becomes shiny and unable to grab the rotor effectively. Glazing is an extreme case, but the end result is much like that of pottery in a kiln).
Warped Rotors: The most common sign of a warped brake rotor is vibration through the brake pedal when pressure is applied on them and can also be felt in the steering wheel. Sometimes you can feel it even when there is only a light amount of pedal pressure on the brakes. Other times, it can only be felt when slowing down drastically from higher speeds. However, a “warped rotor” is a bit of misnomer, as a majority of the time this sensation is a result of brake pad material transfer and build-up on the rotor. Swapping back and forth between pad compounds on the same rotors is a major cause of this issue. Try and “re-bed” your pads to clear the build-up. You might have to take the pads off and rough them up, before re-bedding as well.
Bedding Pads: Tire Rack’s article on proper Bedding of Pads, covers various types of pads and the bedding procedures. Commit these to memory for your pad type.
Uneven Pad Wear: Many cars suffer from uneven pad wear. Two primary causes of uneven wear result from single piston calipers (aka “side pull brake”) where the inner pad — which is doing all the work — will be thinner than the outer pad. This is a natural occurrence for this type of brake caliper. If the pads are not side specific (“directional”), we recommend flipping them from inside-to-outside to get more life out of the pads. The other common occurrence of uneven pad wear comes from larger 4 and 6 piston calipers (Brembo, Porsche, etc), where the “leading edge” of the pad will wear out quicker than the trailing edge. This is a result of how the fluid moves through the caliper and actuates the pistons. There is no way to fix this, so you must be diligent in rotating your pads to get even wear out of them. Generally, these types of braking systems make it easy to flip/rotate the pads between sessions, days, or events.
Boil-back: Boil-back is one of the causes of brake fade. Improper or old brake fluid can overheat, causing it to boil/burn and resulting in a mushy pedal. The pad grip will be consistent but the pedal feel is terrible. Often seen when the proper steps haven’t been taken to upgrade the fluids for track-only pads.
Knock-back: Knock-back is an uncommon situation in which the fluid/piston/pad will retract from the rotor creating a dead zone before the pads are able to grab effectively again. The folks over at Stop-Tech have a great write-up on this condition. Mastering a technique like left-foot braking will aide you if your vehicle is prone to knock-back.
ABS: Without getting into a long debate about the merits and problems of ABS at the track, know that even though you might not feel the ABS working on-track, it’s still active. ABS adds more heat and pressure on the fluid and pads. Learning techniques like threshold braking (although difficult to master) will help in Pad/Fluid longevity for all vehicles.
Traction Control & Stability Management: As much as Traction and Stability Management (“The Nannies”) can keep even unruly vehicles manageable, it wreaks havoc on the braking system. A majority of the TCS systems leverage the ABS to stabilize the vehicle. This means the car is using the brakes even when you are not! In a lot of systems, the TCS controllers will use the rear brakes for a “less intrusive” nanny. As a result, the rear pads get overused, leaving most folks with next-to-no rear pad material remaining at the end of a long track day. If you are comfortable and have the necessary seat time, we recommend disabling any nannies that utilize your braking system.